Uncover Process Inefficiency and Reduce Downtime

Understand where time is absorbed by delays and process gaps. Reduce friction and design operations that better support daily work.

See Operational State Analysis In Action

Downtime Dynamics

Explore how machine changeovers vary across time and stages. Highlight where sequences shift and handoffs break down, with video insights uncovering structural drivers behind changeover variability. Quantify where time accumulates across process stages so teams can identify friction points during normal operations

Picking Insights

Pick operations have many moving parts, and it's rarely obvious which are creating the most drag on throughput. Measuring process and stage progressions across pick zones gives teams the context to address what's actually constraining flow rather than just where the symptom shows up.

Dock Utilization

Extended trailer dwell time tends to ripple quickly across inbound and outbound KPIs in ways that aren't always visible until throughput has already taken a hit. Dock Utilization measures how long trailers occupy dock doors and tracks when loading and unloading activity stalls, surfacing bottlenecks and service delays early enough to act on them.

Equipment Utilization

Equipment availability and equipment utilization are not the same thing, and the gap is often larger than teams expect. Equipment Utilization measures active use versus periods of low utilization across assets like forklifts, revealing underused resources so teams can get more from what's already on the floor.

Built on Your Existing Infrastructure

Protex AI uses your existing CCTV cameras to surface where delays accumulate across processes. Operations managers gain consistent, objective insight without manual time studies or placing additional burden on frontline managers.

01

See how processes unfold in practice

Computer vision perceives process conditions and zone-level operational flow, giving teams a clear picture of how work sequences unfold across the facility, without relying on manual spot-checks.

02

Compare observed process patterns to expectations

See where process patterns drift from expected sequences and where operational design may need adjustment — with objective data across every shift.

03

Understand why process patterns shift

Video provides context when execution deviates, such as missing materials or sequencing gaps, helping teams fix root causes instead of guessing, backed by visual evidence.

04

Step in when process issues appear

Set thresholds to trigger notifications when process conditions fall outside expected operational ranges. Teams can respond quickly to make changes early and prevent small variances from turning into larger disruptions.

01

See how processes unfold in practice

Computer vision perceives process conditions and zone-level operational flow, giving teams a clear picture of how work sequences unfold across the facility, without relying on manual spot-checks.

02

Compare observed process patterns to expectations

See where process patterns drift from expected sequences and where operational design may need adjustment — with objective data across every shift.

03

Understand why process patterns shift

Video provides context when execution deviates, such as missing materials or sequencing gaps, helping teams fix root causes instead of guessing, backed by visual evidence.

04

Step in when process issues appear

Set thresholds to trigger notifications when process conditions fall outside expected operational ranges. Teams can respond quickly to make changes early and prevent small variances from turning into larger disruptions.

Proven Impact at Scale

84%
Reduction in targeted behaviors
10+
Hours of labor productivity recovered per day
200+
Hours of labor productivity recovered monthly
Bendix Commercial Vehicle Systems Turns Data Into Everyday Safety and Operational Wins with Protex AI

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Uncover our operational solutions designed to enhance your proactive safety measures.

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Looking to learn more about revolutionizing how you and your team make proactive safety decisions that help contribute to a safer work environment?

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Common Questions from Operations Teams

Here's what operations managers and facility teams typically want to know before getting started.

How does Operational State Analysis differ from what our WMS or ERP already tracks?

Your WMS captures digital transactions — scans, completions, outputs. Protex AI captures what's happening physically between those transactions: equipment use, changeovers running long, dock doors occupied without activity. It bridges the gap between what your system of record shows and what's actually happening on the floor, giving you video context to help unblock your teams.

Will this show us whether our forklifts and equipment are actively in use?

Protex AI surfaces aggregate levels of use across equipment like forklifts. If your equipment is consistently showing prolonged periods of inactivity, video insights help you determine whether the cause is a scheduling gap, a workflow bottleneck, or an asset allocation problem.

Can we use this to reduce dock dwell time and improve trailer turnaround time?

Absolutely. Protex AI shows how long trailers occupy dock doors and flags when loading or unloading activity stalls. If a door is blocked and causing a delay, the data surfaces it before it hits your throughput numbers.

How does Protex AI help improve efficiency?

It surfaces where flow actually breaks down — which processes generate the most delays, where handoffs stall, and how activity patterns differ across routes and time periods. That gives CI engineers and ops leads the specificity to compensate for inefficient layouts or processes by redesigning pick paths and station sequences.

How does the system protect worker privacy while still measuring process conditions?

The system detects aggregate activity patterns and process conditions — not individual identity. Protex AI includes anonymization options such as facial and full-body blurring that can be configured to meet your site's privacy requirements. It's designed as a process improvement tool, built to meet workforce trust and data privacy standards from day one.